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EXPERTCUT 106 PE - Autoplaten® die-cutter

Core processing

Cam driven platen

Only a cam driven platen can deliver superb quality and high net outputs. The BOBST system increases the time available for each sheet to pass so that it can be transported smoothly through the die-cutter while at the same time reducing wear on cutting tools.

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Autoplaten® concept

A BOBST Autoplaten® needs less patch-up and remains more stable during the run than any other, which means quicker setups, better product quality, and fewer stops in production. This is achieved using a principle called 'matched rigidity' which results in less deformation of the upper and lower beams when under pressure. Working hand in hand with the unique sector drive system, a tolerance free locking system for the gripper bar chains locks them into position without any vibration, giving highly accurate register, impression, and delivery.

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Autoplaten® with Tool Saver Technology

Working in conjunction with the Smart Feeder II and set through C.U.B.E.3, the Tool Saver technology on the new EXPERTCUT instantly takes the pressure from the platen section when no sheet is present. Instant removal of pressure increases the operational life of tooling, allowing high quality cutting to be maintained for an increased number of impressions, and subsequently reducing the costs of manufacturing each box. 

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Centerline®

Guaranteeing fast and precise tool positioning, Centerline® delivers quick machine set-ups, increased up-time, and superb finished product quality. Unique to BOBST, the patented Centerline® tool alignment system is found in every one of its flat bed die-cutters and hot foil stampers. By using a fixed master reference, which all movable elements of the machine reference to, tools can be pre-aligned, off-machine.

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Automatic in-line waste stripping

The stripping station on a BOBST die-cutter is designed to remove even the smallest pieces of waste at full running speed. Using dedicated or universal tooling, the station is up and running in no time, delivering outstanding performance and quality, whatever the job. All BOBST Autoplaten® presses feature Quick Lock systems as standard for fast and easy makeready.

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New Bernoulli Tablets

Controlling the flatness of each sheet as it stops for cutting, stripping and blanking is key to maintaining quality. A new Bernoulli sheet braking unit features an extension of the braking process to the very edge of the sheet, giving more control. The new unit also has an automatic self-cleaning system for reduced maintenance and increased reliability.

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Automation

Automatic Pile Transfer (APT)

Seamless, non-stop production for flat-bed die-cutters. By delivering pallets of work to the feeder of your BOBST die-cutter, then transporting the empty pallet to the machine’s delivery to be loaded with finished product, Automatic Pile Transfer (APT) reduces manual intervention and ensures a continuous supply of material. APT can also be integrated into your in-house logistics, piloting work from print to die-cutting, and on to downstream processes.

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Feeding

Smart Feeder II

By combining a number of innovative ideas, the new, fully independent, Smart Feeder II on the new EXPERTCUT 106 delivers substantially reduced set times, higher net outputs and easier maintenance, along with easier operation. A suction head with changed geometry and new features ensures quick setting and consistent feeding, whatever the substrate, while new feed table equipment reduces the number of sheets lost during a machine stop, is quicker to set, and delivers more consistent sheet transportation.

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Job change-over

Quick change concept

Combining a range of BOBST technologies, Quick Change makes job changeovers simpler and faster than ever before. Dedicated tools can be fitted straight into your die-cutter – just as they were delivered from your tooling manufacturer – with the assurance that they will all be perfectly aligned and ready to run. The in-built 'programmed stop' means that a single button brings your machine to a halt in the perfect position to carry out a job changeover.

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Register control

Power Register II

This 100% no-sheet-edge-contact, dynamic register system dramatically reduces machine stops and perfectly registers die-cutting, or hot foiling, to the print on the sheet. By integrating Smart Feeder with Power Register II, feed related production stops are cut by up to 75%, resulting in reduced downtime and improved net outputs. Along with offering registration to either side of the sheet, Power Register II also offers a unique bottom print registration option which allows the conversion of litho-laminated microflute jobs with a quality and precision never before possible.

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Human machine interface

CUBE3

This latest generation of CUBE, BOBST's operator-machine interface, features revolutionary 'Touch & Set' navigation which makes even the most complex settings completely intuitive, saving valuable time. Now with a bigger, full color, touch screen CUBE3 gives the operator complete control of the Autoplaten®, from setting and running a job, right through to detailed fault diagnosis.

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