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MASTERFOLD 75 | 110 - Folder-gluer

ACCUFEED

  • Integrated blank aligner for perfect folding
  • Variable speed independent drive for irregular shaped, heavy or large boxes
  • Feeds all types of material
  • Sets in a quarter of the time of other feeders - meaning short makeready times
  • Reduced waste
  • Less maintenance

Prebreaker

  • Extra long, 180° prebreaking of all boxes at high speeds, regardless of material
  • Extra wide lower left hand belt ensures no marking
  • Upper left conveyor displacement allows for more flexibility and faster set-up

Crash-lock module

  • Fastest set-up time in its range
  • Quick and precise for a great variety of folding options, including reinforced crash-lock bottom boxes
  • Prebreaks large boxes and provides a location for additional devices
  • Telescopic upper conveyors easily adjustable to box formats
  • Motorized lifting frame cuts changeover times

4 & 6-corner equipment

  • Fast set-up of all types of 4 and 6-corner boxes
  • Speed up to 50,000 b/h
  • Quick set-up tilting frame adjusting to flap size
  • Human Machine Interface SPHERE with automated positioning and remote control
  • Modulated trajectory hooks for smooth and precise folding

Lower gluing unit

  • Oversized stainless steel glue wheel for high speed running
  • Corrosion proof and long lasting
  • Precise application of correct glue amount
  • All components easily removable for quick cleaning
  • Independently driven

Folding

  • Low side frame for easy access
  • Belt lifting device for more flexibility
  • Pneumatic central conveyors for quick format change
  • Right, left or simultaneous folding
  • Minimum folding device for folding down to 35 mm

Unlimited access

  • All parts of the production line are instantly accessible, reducing the set-up time
  • Easy access open frame-platforms allow the operator to move within the machine
  • For configuration A3, light barriers ensure safety during production process

Transfer

  • Independent drive for total control of the box stream
  • Easily set up Flipper-ejector device, able to eject a single faulty box even at maximum speed
  • Motorized transfer conveyors adaptable to complex box shapes
  • Belt tensioning and adjustable height ensure a prefect box stream

Delivery

  • ACCUPRESS pressure control for perfect gluing of delicate and odd shaped boxes
  • Independent drive for fast job changeover
  • Box stream regulator for precise intervals, higher quality and faster running
  • Automatic apron centering

Job and Recipe Management Workflow

Connects the HMI SPHERE via the BOBST Connect platform directly to the back office, where job recipes can be managed away from the production floor. Then, the job recipes are sent to the production lines and equipments, ready to be downloaded. 

This system allows to increase uptime and proactively prepare shifts. Taking into account changes occuring during production, it ensures production consistency and continuous improvements across different shifts and operators. It also gives a real-time follow-up of the packaging production progress.

Monitoring and management

Analyse and improve your production workflow and planning with BOBST Connect Essential. With Performance Management and Equipment Monitoring, reports provide data which give insights into productivity and output quality as well as a comprehensive production overview of all connected machines. 

Energy Monitoring allows to control the air and electricity consumption of the machine and identify eventual energy saving measures.  

GYROBOX & NICK BREAKER

These two additional modules for the MASTERFOLD 110 allow you to produce complex boxes of exceptional quality, quickly and easily. GYROBOX & NICK BREAKER will drive creativity, productivity and efficiency in your folding carton business by making complex boxes simpler to manufacture.

GYROBOX

  • Rotate blanks from 0° to 180° in any direction
  • Rapidly produce complex designs, such as double folded boxes, in a single pass
  • Simple to set
  • No hindrance and no loss of speed when running standard boxes

Production 

  • Maximize creativity, productivity and efficiency
  • Superb quality of the final product
  • Increase diversification, flexibility and accuracy

NICK BREAKER

  • Break nicks in-line 
  • Fast and accurate 
  • Independent drive and height adjustable electronic tool shaft
  • Controlled by Human Machine Interface (HMI) SPHERE
  • Ideal for producing beer carriers

SPEEDWAVE 3

SPEEDWAVE 3 is a BOBST patented device that simplifies the setting of crash-locks on your MASTERFOLD 75 or 110, saving you time while simultaneously delivering exceptional folding quality. 

Set-up 

  • Greatly reduced setting times 
  • Motorization of the wave
  • Lower lateral guides move into 
  • position with the wave 
  • Memorization of the wave position with job data in the BOBST 
  • Human Machine Interface (HMI)

Production 

  • Quick and precise electronic set-up
  • Graduated scale for precise setting of the wave
  • Exceptional folding quality

Machine 

  • Reduced downtime
  • Hook-free folding for a more stable folding process throughout the speed range
  • Better consistency  
  • Less maintenance

SPEEDHOOK

SPEEDHOOK is a high performance, cutting edge solution for getting even more from your MASTERFOLD 110. Two sets of newly designed hooks are easily installed and ensure fast and precise folding at high speed.

Performance

  • Consistent, high-speed folding of 4-corner boxes
  • Production increased by up to 
  • 50,000 b/h 

New technology 

  • Two sets of lightweight hooks and shafts
  • Easily positioned, allowing for great flexibility

Folding 

  • Perfect control of back flap fold-over 
  • Precise folding quality

Contact

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