Pioneer Packaging Industries Pvt. Ltd.is one of the most established corrugation plants in Kolkata, India. The business has been recognised as one of the most progressive of its kind in the expanding Indian corrugated industry.
Pioneer installed its first BOBST FFG 8.20 DISCOVERY machine at the end of 2018, the first inline Flexo Folder Gluer in Eastern India. Due to the machine’s performance and prompt service support from the local BOBST team in India, Pioneer ordered a second FFG 8.20 DISCOVERY machine in 2020, installed in 2021. With 2 inline BOBST 8.20 FFG machines along with automation and state of the art conveying systems, Pioneer Packaging has a converting capacity of 60,000 MT/ annum. The company’s uncompromising quality and just-in-time delivery continues to impress Pioneer’s customers.
The RSC (regular slotted container) boxes produced on BOBST FFG 8.20 DISCOVERY are as per global standards, and performs on auto-erecting lines without difficulties, which the company considers as a big advantage in meeting the expectations of their customers. Production capacity of the rapidly growing company was approximately 30 million sq.m in 2019, 43 million sq.m in 2020 and 50 million sq.m in 2021 and they are aiming for higher in 2022.
Sri Ram Gopal Agarwala, Chairman & Managing Director at Pioneer Packaging, is a visionary figure in the Corrugated Board industry, and is known for his technical acumen and knowledge of the corrugated board industry. “E-commerce is booming post-pandemic, and we are clearly in the market recovery phase. As a result, the corrugated sector has a lot of scope going forward to take India from a 2 trillion to a 5 trillion economy.” said, Mr. Ram Gopal Agarwala. “From food to FMCG and personal care, everything in the market requires a corrugated board box at some point in the supply chain, and so it is in demand for packaging and durability purposes.” he added.
The Pioneer Packaging team evaluated the machine manufacturing companies when the need arose to grow their converting line and equip it with more capabilities. “We evaluated a few machines from the far east and more. We also had a look at the BOBST machines at 2-3 locations until we were convinced that a BOBST machine was the one which could adequately resolve our production shortcomings. We did not think of any other machine than the BOBST DISCOVERY 8.20.” said, Mr. Ram Gopal.
Mr. Dinesh Kumar Agarwala, Director at Pioneer Packaging, added, “The BOBST DISCOVERY 8.20 FFG was very attractive in terms of output and volume. We already had a high volume of jobs being produced with the original BOBST DISCOVERY 8.20 Flexo folder gluer, installed in 2018. The next step was to boost our production capabilities, so that when the orders come in, we can fully realise our production potential and service all our customers.”
In addition to its second BOBST DISCOVERY 8.20 FFG machine, Pioneer Packaging also has a BOBST Eterna flatbed die-cutter at its Kolkata plant. The BOBST DISCOVERY 8.20 Flexo folder gluer guarantees the best quality RSC boxes, as per global standards. This innovative solution allows a high production speed with 18,000 boxes/hour, while ensuring consistent quality, unlocking user friendly operation and reducing total cost of ownership. Speaking about the machines further, Mr Dinesh Kumar Agarwala adds: “The machines are easy to operate and BOBST also supports us in terms of operator training, ensuring we can get the most from our machines.
“The sales team was knowledgeable and helpful, catering to all our queries, and the BOBST Service department has been highly responsive. We receive feedback over the phone in case of issues & queries, or in case of any issues, they send their engineers to the site for checking and resolutions. “We have taken 50,000 sq. ft space near our plant to expand our current space and storage footprint, which really speaks to the future of our business growth, and the market expansion across India. Our 3rd generation has already entered the business, which makes me very proud to say that our family, and our business, are very passionate about packaging and shaping the future of packaging in India.”
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