(1) Depending on material properties
Incredible speed, exceptional output
When only the highest die-cutting productivity will do: MASTERCUT is the most highly automated and ergonomic die-cutter on the market. This top of the range machine delivers unmatched productivity thanks to fast, uninterrupted production and exceptionally short set-up times, while also providing superb quality of the finished product.
Key benefits
Exceptional level of automation
- MATIC with vast number of automatic setting features
- Allows storing of up to 5,000 job setups
- Can be set from just one single point of control
Unrivalled productivity
- Production speed of up to 11,000 sheets/hour
- Cutting, stripping, blanking in one go
- Exceptionally short setting times and non-stop production
Incomparable quality
- One of a kind cut-to-print register
- Smoothest sheet transport even of lightest materials
- Double cam gripper bar advance system for perfect die-cutting
Product specifications
| Processed materials | |
|---|---|
| Paper | 70 g/m2 (1) .004 in (1) |
| Carton board | max 2000 g/m2 (1) max .060 in (1) |
| Corrugated board | max 4 mm (1) max .160 in (1) |
| Capability | |
| Sheet size minimum | 400 x 350 mm 15.75 x 13.78 in |
| Sheet size maximum | 1060 x 760 mm 41.73 x 29.92 in |
| Speed | 11000 s/h 11000 s/h |
| Cutting force | 2.6 MN 286 US ton |
| Converting | |
| Cutting size | max 1060 x 746 mm max 41.73 x 29.37 in |
| Dimensions | |
| Length | 10.10 m 33.14 ft |
| Width | 6.20 m 20.34 ft |
| Height | 2.90 m 9.51 ft |
Features
SMART FEEDER 3
- Intelligent system providing smooth and precise sheet feeding
- Automatic detection of sheet size and thickness
- No operator intervention needed
- Dramatically cuts feed errors
MATIC
- Allows for a vast number of automatic setting features
- Shortens set-up time and reduces operator intervention
MATIC Plus
- Fully automatic settings of stripping and blanking tools for minimum operator intervention and maximum uptime
- Thanks to cameras, tools are perfectly positioned in register to the printed sheet
Full jam detection
- Complete control of blank stacking over the entire sheet size
- Automatic setting of paper jam detection allowing perfect stacking of blanks for unrivalled end product quality
POWER REGISTER 3
- Larger range correction, avoiding feed related stops
- Powerful servo-motors
- Integrated auto teach in function
- Fully automatic positioning of lateral camera reduces setting times
TooLink
- This unique system allows automatic job recall without any operator intervention
- The chip-equipped tools are automatically detected by the machine and the production-ready recipe is recognized
World class ergonomics
- World’s only die-cutter that can be set from just one single point of control
- Integrated user interface
- "End job - New job" function
- Cuts set-up time to a minimum
HMI SPHERE
- Controlled by the advanced BOBST Human Machine Interface (HMI)
- Large 22” full color, high definition touch screen
- All settings appear on one screen for more convenient and intuitive navigation
- Can store up to 5 000 job set-ups to minimize setting time
Smart non-stop
- Fully automatic setting of the non-stop rack system, in a few seconds, for the highest efficiency
- The system scans position of joggers on lower blanking tool and sets the swords accordingly
- Selected swords are displayed on the HMI SPHERE
Double cam gripper bar advance
- Accelerates and decelerates sheets in the smoothest way possible
- Allows handling of the lightest materials with a minimum number of nicks
- Smaller nicks needed to acheive impeccable finished product quality
Main processed material
End-use categories
Complementary products / Quality control
Digital Make-Ready Tool
Reduce makeready time by making it easier, faster, and more accurate to lock up dies
Digital Inspection Table FC 106
Think confidence
Smartphone Microscope
Making good decisions hinges on detail
Crease Inspection Light
Enhance precision and efficiency in production
BOBST Services – Connected to power your performance
BOBST Connect
Digitalize, connect & automate
- Optimize production with equipment monitoring
- Improve productivity with performance management
- Master your quality with reports in the cloud
Maximize your uptime
- Benefit from our 24/7 online support
- Access remote assistance
- Get support from trusted experts
Improve your profitability
- Boost your equipment
- Improve your overall effectiveness
