(1) Depending on material properties
Ultimate productivity
There comes a point in corrugated board manufacture when only the highest productivity and best possible product quality are good enough for you and your customers. By incorporating pioneering solutions that deliver higher running speeds, fewer stops, shorter make-readies, and matchless quality, MASTERCUT represents exactly this when it comes to the flat-bed die-cutting of corrugated board and litho-lam.
Key benefits
Turning speed into profit
- Up to 7,500 sheets/hour
- Job changeovers in 5 minutes
- Possibility of full production line, including fully automatic loading, flexo post-printing, precise stacking and palletizing
Reliable and easy to operate
- Highly automated and MATIC
- HMI with setting and display of all production parameters and job data storage
Unrivalled blank quality
- Perfect sheet registration
- Reduced contact and smooth transport, preserving sheet integrity
Product specifications
| Processed materials | |
|---|---|
| Corrugated board | 0.75 - 9 mm (1) 0.029 - 0.35 in (1) |
| Capability | |
| Sheet size minimum | 730 x 520 mm 66.93 | 82.68 x 51.18 in |
| Sheet size maximum | 1700 | 2100 x 1300 mm 28.74 x 20.47 in |
| Speed | 7500 | 7000 s/h 7500 | 7000 s/h |
| Cutting force | 4.5 MN 495 US ton |
| Converting | |
| Cutting size | max 1700 | 2100 x 1275 mm max 66.93 | 82.68 x 50.19 in |
| Dimensions | |
| Length | 11.30 m 37.07 ft |
| Width | 7.70 l 8.70 m 25.26 l 28.54 ft |
| Height | 2.95 m 9.68 ft |
Features
Bottom Feeder
- Rear sheet support with lateral and rear jogging for perfect sheet alignment
- Lateral joggers with blower for perfect sheet insertion even with microflutes
- Low drop, preventing possible sheet damage
- Vacuum suction plate handles all types of materials from microflute, litho-laminates to double-wall
Double Cam gripper bar advance
- Accelerates and decelerates sheets in the smoothest way possible
- The new lower gripper position further enhances flat sheet travel, reducing stress on the sheet as it travels through the machine and allowing for higher production speeds
- Smaller contact points for improved finished product quality
Power register
- Dynamic optical register system
- Reads either sheet edge or printed mark for flexibility in your layouts and substrate choice
- Sheets are guided into the gripper bar in perfect register without mechanical contact
- Guarantees highly accurate print-to-cut registration for impeccable die-cutting results
Matic
- Comprehensive, easy-to-use human-machine interface
- Automatic set-up of the platen and peripheral equipment at a touch of a button
- Unlimited job data can be stored and recalled for even faster repeat job set-up
- Less operator intervention, more automation, faster machine start-up, higher productivity
Platen section
- Completely new design and minimal deformation
- Reductions in make-ready time and set-up time as well as cutting force needed
- Substantially increased machine up-time and tool life
- Paired with a chase loader productivity is further increased because the next job is prepared off-press and changeover is fast and easy
Delivery
- Uninterrupted production while evacuating die-cut batches
- Electronically controlled braking brush for optimal sheet slow-down and stability
- Especially useful for trailer-mounted jobs
- Male-female ejection tool for accurate removal of front waste, even at full speed
Main processed material
End-use categories
Complementary products / Quality control
LOADER AF
Fully automatic speed
BREAKER 2 FLAT TRACK
Control your layering
Robotic solutions
Boosting automation
Digital Inspection Table - CB - Standard format
The clear way to proof printed sheets and die-cut blanks
Smartphone Microscope
Making good decisions hinges on detail
Crease Inspection Light
Enhance precision and efficiency in production
BOBST Services – Connected to power your performance
BOBST Connect
Digitalize, connect & automate
- Optimize production with equipment monitoring
- Improve productivity with performance management
- Master your quality with reports in the cloud
Maximize your uptime
- Benefit from our 24/7 online support
- Access remote assistance
- Get support from trusted experts
Improve your profitability
- Boost your equipment
- Improve your overall effectiveness
