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Brainbox Cortex & Cockpit

Hardware spare parts ended in 2025. Software support ends in 2027. Upgrade to Brainbox Cortex or Cockpit now—and keep your line running, supported, and future-proof. 

Take the next step

The Clock Is Running on Your Control System

Legacy BOBST control systems are approaching end of life: no hardware spare parts as of 2025, and no software support from 2027. The Brainbox Cortex and Cockpit retrofit replaces your aging CPU with next-generation technology before the deadline becomes a major problem. 

A Smarter, More Resilient Line

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Stay Productive

Keep your equipment at the latest version and eliminate the risk of control-system-related downtime. Modern obsolescence management means your line keeps running and your production availability stays high.

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Reduce Wear. Lower Costs.

Optimized motion control extends the lifespan of your wear parts, reduces unnecessary machine stoppages, and cuts energy consumption. 

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Upgrade Your Ergonomics (Cockpit)

The new Siemens touch screen HMI transforms how operators interact with the line: intuitive, modern, and purpose-built to simplify setups and reduce operator error.

Specifications & Compatibility

Brainbox Cortex

  • Replaces legacy CPU with next-generation Bobst Control Unit (BCU)
  • Optimum drive control and electronic zero-point monitoring
  • Automatic pile alignment available depending on line model
  • No hardware spare parts available from 2025 / software support ends 2027 on legacy systems
  • Eligible machines: MASTERFLUTE TOUCH, MASTERFLUTE TOUCH SHEETER, EXPERTFLUTE TOUCH, NOVAFLUTE
  • Installation: approximately 6 days machine downtime

Brainbox Cockpit

  • Replaces legacy CPU with new Siemens Control Unit and PLC
  • Brand-new touch screen HMI for intuitive, ergonomic operation
  • Electronic zero-point monitoring and optimized motion control
  • Automatic pile alignment available depending on line model
  • No hardware spare parts available from 2025 / software support ends 2027 on legacy systems
  • Eligible machines: MASTERFLUTE, MASTERFLUTE SHEETER, EXPERTFLUTE, VISIONFLUTE, MPC-III, MC-IV
  • Installation: approximately 10 days machine downtime

Built for the Future, by the People Who Know Your Machine

Smart Motion Control

  • Reduces wear on mechanical components
  • Cuts energy consumption
  • Minimizes unnecessary stoppages
  • Extends productive machine life

Full Support Coverage

  • Next-generation architecture designed for longevity
  • Backed by BOBST hardware, software, and service support
  • Closes the 2025/2027 obsolescence gap in a single intervention

Zero Point Adaptation

  • Eliminates manual zero-point setup stoppages
  • Maintains precision automatically
  • Speeds up changeovers without operator intervention

Touch Screen HMI (Cockpit)

  • Intuitive navigation and simplified setup workflows
  • Modern interface reduces operator error
  • Improves ergonomics across every shift

Related Products

A Stronger Line Starts with Smarter Controls

The 2025 deadline has already passed, and the 2027 deadline is fast approaching. Every month on a legacy control system is a month of exposure to parts shortages, unsupported software, and unpredictable downtime. 

The Brainbox Cortex and Cockpit retrofit closes that gap in a single, professionally executed upgrade.

Let’s Get Your Line Future-Ready

Our team will assess your current control system, confirm eligibility, and design an upgrade plan—before the next 2027 deadline becomes your problem.