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BOBST MASTER M5 flexo press is opening up new markets for converters

The packaging market is changing; converters are typically no longer defined by a single application. Driven by brand owner demands for one trusted partner across more and more substrate types and applications, today’s most competitive businesses are broadening their capabilities. The BOBST MASTER M5 inline flexo press is built for exactly this moment.

The market is moving

Analysis of the European label industry shows a clear picture. According to FINAT Radar reports (Finat Radar #30, Q4 2025), brand owners are responding to complexity by doing more, with fewer suppliers. Portfolio rationalization and SKU proliferation are running in parallel. Brand owners are simplifying ranges, while simultaneously requiring more variants, more artwork changes, and more substrate variety.

For many, it is imperative to offer capabilities beyond self-adhesive labels, including shrink sleeves, flexible packaging, coupon and multilayer applications, and specialty formats such as lamitubes. Fast-moving consumer goods converters are expanding into new formats because that’s what today’s brands typically look for. This means that often, the most valuable technologies are those that help converters to pivot quickly, reliably, and profitably, when the job brief changes.

One press, countless applications

BOBST has designed the MASTER M5 inline flexo press around the reality of today’s print market. As one of the world’s leading suppliers of substrate processing, printing and converting equipment, serving the label, flexible packaging, folding carton and corrugated packaging sectors, BOBST brings a cross-industry perspective to its solutions. That perspective is embedded deeply in MASTER M5’s core architecture.

The press handles an impressive range of substrate types, including films, papers, foils and labelstock, in both short and long runs. This versatility has real day-to-day commercial advantages. For instance, self-adhesive labels that are not economically viable on digital presses, the MASTER M5 runs them at competitive cost. Flexible packaging, shrink sleeves, or labels that are not suited to wide-web equipment, can be handled with MASTER M5 in narrower web formats. Specialty applications such as lamitubes, multi-layer constructions, and coupon booklets are achievable in a single pass.

A true versatile powerhouse, the press can be configured with flexo, silk screen, gravure, cold foil, hot foil, lamination, cast and cure, and converting; whatever the application demands.

Critically for converters entering new territory, the machine is oneECG-ready. Extended Color Gamut capability removes one of the most significant barriers to moving between markets: color consistency. With oneECG digitalizing the color matching process across a standard seven-color ink set, there is no need to build up an extensive spot ink inventory for every new application or customer. Color reproduction stays consistent and repeatable, whether the substrate is labelstock or flexible film.

Automation at the heart

For competitive converters, versatility alone is not enough. What makes the MASTER M5 a tool for profitable market expansion is its automation depth.

DigiFlexo automates both print registration setting and control and printing pressure setting, reducing job changeover time dramatically. DigiGap applies the same logic to die-cutting pressure control, simplifying the actions of the operator. The combination makes it practical to run a diverse job mix, such as short self-adhesive runs alongside longer flexible packaging jobs, without sacrificing productivity either.

For converters managing labor costs or working with mixed-experience teams, the high level of automation is particularly useful. The MASTER M5 is designed to be run well by operators who are not specialists on every substrate and application type.

Performance in practice: one press, more capabilities

The clearest evidence of what the MASTER M5 delivers is found in the businesses running it. For converters looking to move beyond their established application base, Bóna LABELS in Slovakia is a great example.

A self-adhesive label specialist with two decades of experience, the company invested in a MASTER M5 equipped with a QN3 module specifically to enter the coupon and multilayer label market constructions it previously couldn't offer at all. By printing and converting these complex jobs in a single pass, production bottlenecks disappeared and time-to-market shortened significantly. "Thanks to the MASTER M5, we have doubled our monthly output, and we can now produce applications that we were not previously able to offer our customers," said owner Bertalan Bóna.

The same logic of one press broadening capabilities plays out Haitoglou Graphic Arts in Greece. Operating across food, cosmetics and wine, sectors that demand very different substrates and finishing, the converter invested in the MASTER M5 to scale output while raising print standards. Since installation, total meters printed has increased by 35% and sales by 15%. CEO Denise Haitoglou points to the press's automation, speed and reduced waste as the primary drivers, and to something operators feel on every shift: "Its intuitive setup and operation mean our operators found it easy to acclimate to the machine, which helps to further ensure accuracy on the press."

Across North America, Label Specialties tells a similar story. Navigating tighter lead times and growing SKU counts, the converter needed a press that could handle high-mix production without compromising stability or quality. The MASTER M5 delivered on both. "It gives us reliable performance, day after day," their team notes. A straightforward verdict, but one that matters most when the pressures on the production floor are anything but.

Across all three businesses, in markets as different as Slovakia, Greece and North America, the pattern holds. The MASTER M5 doesn't just handle more job types, it makes handling more job types a commercially viable strategy.

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