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Increasing Your Metallized Film Output

BOBST iMA is a vision system that automates and controls the metal deposition process. It gives operators a live view on a dedicated screen, combined with AI-powered software that maps and controls the size of the aluminum pool—resulting in a consistently uniform coating.

Expert K5/iMA operator console

Solving the skilled workforce shortage

Ensuring a good barrier on metallized film requires manually controlling the aluminum pool size on the boat—a task that gets significantly harder on wide metallizers. Combined with an industry-wide shortage of skilled operators, this makes it increasingly difficult to maintain consistent, efficient metallizing performance.

The solution is greater automation on the equipment itself—reducing the skill level required from operators, cutting the risk of human error, and freeing up operators to focus on other tasks while the machine runs. The payoff: more efficient production, more consistent metallized film, and less dependency on hard-to-find skilled operators.

BOBST with Title Productions

Traditional operating method

BOBST with Titile Productions

Operating with BOBST iMA

A breakthrough in machine-integrated process expertise

BOBST iMA supports the machine operator by automatically selecting optimized settings for different metallization processes, enabling faster, smoother changeovers. It builds BOBST's process expertise directly into the machine, reducing operator training time.

EXPERT K5 with iMA in action

Working in conjunction with BOBST Connect, BOBST engineers can view the evaporator boats remotely to assist with any issues, reducing the need for costly site visits and limiting machine downtime.

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Increase output, reduce waste

Increases metallized film output
 

by 1%

saving up to 100 tons per year (dependent on width).

Less waste

Less consumables

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