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Increasing your metallized film output

BOBST iMA is a vision system  which automates and controls the metal deposition process, it allows the operator to view the boats on a dedicated screen combined with software powered by AI which can map and control the size of the aluminium pool resulting in a uniform coating.

Expert K5/iMA operator console

Lack of skilled workforce

To ensure good barrier on metallized film, the aluminium pool size on the boat needs to be controlled manually by the operator which can be very difficult especially on a very wide metallizer. Coupled with a lack of skilled workforce in the industry currently, this has lead to a need to be able to better control efficiency of the metallizing process.

This means more automation is needed on the equipment in order to: reduce skill levels needed from the operator, reduce the risk of human error and free up the operator to carry out other activities whilst the machine is running. By implementing this automation, you can obtain: more efficient production, more consistent metallized film and less need for skilled operators. 

BOBST with Title Productions

Traditional operating method

BOBST with Titile Productions

Operating with BOBST iMA

A breakthrough in machine integrated process expertise

BOBST iMA suports the machine operator by automatically selecting the optimized setting for different metallization processes for a faster and smoother change over time. It builds BOBST process expertise into the machine therefore reducing operator training time.

EXPERT K5 with iMA in action

Additionally, working in conjuction with BOBST Connect, the evaporator boats can be viewed remotely by BOBST engineers to assist with any issues, reducing the need for costly site visits and limiting machine downtimes. 

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Increase output, reduce waste

Increases metallized film output
 

by 1%

saving up to 100 tonnes per annum (dependent on width).

Less wastage

Less consumables

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