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DIGITAL MASTER 55
the All-in-one solution for Packaging production

Hybrid technology Digital and Flexo in one equipment

A cutting-edge hybrid solution that combines the best of digital and flexo printing in a fully modular, all-in-one platform. The DIGITAL MASTER 55 delivers unmatched versatility, quick changeovers, high-speed quality printing, and fully integrated quality control – ensuring fast, flexible, and flawless production from start to finish in a single pass.

Key benefits

Fast, flexible and fully modular

  • Combines digital and flexo printing in one seamless workflow
  • Modular architecture: easily add flexo or digital units as needed
  • High-speed hybrid production up to 100 m/min
  • Quick set-up for rapid job changeovers

Advanced customization

  • Supports unlimited flexo units for special colors and value added processes and Digital CMYKOV printing
  • Integrated embellishment: foil stamping, spot varnish, and more in a single pass
  • Variable data printing for personalization, traceability and anti-counterfeiting

Zero-fault packaging with ACCUCHECK

  • Calibration and Quality inspection system
  • Detects a wide range of single blank ejection print defects in real time including spots, streaks, missing text, and color variations for zero-fault Packaging production
  • Automatic ejection of defective sheets to maintain high-quality output.
  • 5-micron color registration accuracy for outstanding print precision

Product specifications

Product specifications
Capability
Web width max 550 mm max 21.65 in
Digital printing speed max 100 m/min max 328 ft/min
Rewinding diameter max 1,270 mm max 50 in
Unwinding diameter max 1,270 mm max 50 in
Imaging width 520 mm (1) 20.47 in (1)
Digital print quality 1200 dpi 1200 dpi
Digital print quality (optical) 2400 ppp 2400 ppp
Ink coverage max 16 g/m2  
Colour configuration max CMYKOV max CMYKOV
Ink tank capacity 10 liters per color 10 liters per color
Sleeve print cylinder repeat 305 to 610 mm (1) 12 to 24 in (1)

(1) Optional

Features

High productivity

  • Significantly faster turnaround and industrial scale solution for up to 70% uptime
  • Up to 100 m/min with maximum print quality

Exceptional quality

  • 1200 x 1200 dpi native resolution for exceptional quality
  • Perfectly meet requirements in terms of color predictability, accuracy, consistency, repeatability

Competitive production cost

  • Run up to 6,000 B1 sheets or 8,000 linear meters, the ideal solution for medium to long jobs
  • Reduce production costs by up to 40% on jobs under 3,000 B1 sheets and by up to 80% on ultra-short runs below 1,000 B1 sheets
  • Boost your business with up to 60% faster production times at break-even point

Main processed material

Carton board

Related technologies

Digital inkjet printing

The most compact, robust and scalable technology developed by BOBST

Automation, digitalization & quality control

Redefining packaging production

Connected, automated and digitalized workflow

 from the PDF to the final product

 

Digital Technologies

BOBST Inkjet Technology

Discover the most compact, robust and scalable technology developed by BOBST. It integrates 4 major layers: mechanical, ink conditioning, temperature control and electronic layer.  These layers form an ecosystem with our ink formulation. Together, they ensure enhanced productivity, reliability, and uncompromising quality. 

Produce more, deliver faster

  • Printing at a speed of up to 100 m/min (330 fpm) with 6 color configuration and up to 45 m/min (148 fpm) with high opacity white
  • High durability thanks to the most resistant DOD Piezo printheads, which have the smallest high precision injectors in the market
  • Address print runs of up to 8.000 linear meters. 

High Quality

  • Achieve superb print quality thanks to its native resolution of 1200x1200 dpi.

Compact & accessible print unit

  • Each Fujisamba printhead is fully autonomous with an easy & fast maintenance as each unit can be replaced with minimal manual intervention.

Elevate printing quality and master compliance with BOBST Thalia UV Digital Inks
In a highly regulated market, non compliance exposes converters to significant legal, environmental and health risks, making technology choices a critical trade off. Staying competitive requires regulatory alignment while adopting the right production technologies.
BOBST Thalia UV Digital Inks set a new benchmark, delivering a responsible, future ready solution that combines full compliance, outstanding performance and exceptional safety, offering:

  • Safety and compliance: first-in-class compliant and regulations future-proof*
  • Exceptional performance: superior print quality and consistency 
  • Business enablement: enhanced reputation and market access 

*Regulatory confidence: Sustainability first with SVHC free formulations fully aligned with EuPIA GMP and compliant with REACH*. Thalia inks are TPO free and meet the strictest global regulations, including the Swiss Ordinance (S.R. 817.023.21) and German Ink Ordinance. Free from CMR substances, and with a SVHC-free formulation, they ensure maximum safety for operators and end users and are fully aligned with EuPIA GMP and compliant with EU REACH Regulation EC 1907/2006 (and amendments EC 2020/878 & EC 2025/1090).