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EXPERTCUT 106 LER | PER
Autoplaten® die-cutter

Versatile, precise and powerful

A machine which offers unrivalled versatility, superb productivity, easy operation and unbeatable product quality, giving you a real competitive advantage. A more flexible, precise and powerful register system and full sheet delivery make this an even better EXPERTCUT.

Key benefits

Fast and flexible

  • Cutting, stripping, blanking in one go for up to 9,000 sheets/hour
  • Synchronized feeder and register provide extremely accurate non-stop feeding
  • High flexibility for short runs, non-stop production for long runs

Superb blanks ready for the next step

  • Stunning blank quality, even with lightest materials
  • Full sheet delivery and automatic sheet inserter, delivering perfect blank piles

Cost-effective ergonomics

  • High automation for minimal operator intervention and maximum uptime
  • Easy accessibility, rapid setting and fast changeovers for even more production time

Product specifications

Product specifications
Processed materials
Paper 70 g/m2 (1) .004 in (1)
Carton board max. 2000 g/m2 (1) max .060 in (1)
Corrugated board max. 4 mm (1) max .16 in (1)
Capability
Sheet size minimum 400 x 350 mm 15.74 x 13.78 in
Sheet size maximum 1060 x 760 mm 41.73 x 30 in
Speed 9500 s/h (2) 9500 s/h (2)
Cutting force 2.6 MN 286 US ton
Converting
Cutting size max 1060 x 760 mm, min 400 x 350 mm max 41.73 x 30 in, min 15.74 x 13.78 in

(1) Depending on material properties
(2) Optional

Download Product Literature

Features

SMART FEEDER

  • Non-stop feeder for continuous production while changing piles
  • Movable gangway puts adjustment elements within easy reach
  • Continuous and stable sheet feeding with perfect material positioning and flow
  • “Stop & Go” starts up feeding immediately at full speed
  • Additional technologies enable flexible pallet and improved quality management 

HMI SPHERE

  • Controlled by the advanced BOBST Human Machine Interface (HMI)
  • Large 22” full color, high-definition touch screen
  • All settings appear on one screen for more convenient and intuitive navigation
  • Can store up to 5,000 job set-ups to minimize setting time
  • Fully compatible with current and future BOBST Connect functions

More uptime

  • SPEED CHANGE includes a range of features which help reduce setup time by up to 20%
  • ACCUPLATEN is a revolutionary platen that minimizes deformation, cutting down patching time by up to 80%
  • Equipments such as the FLEXRACK and the HYBRIDBLANKER simplify setup
  • Automatical adjustment of the fine cutting plate through the HMI
  • The inflatable non-stop bars prevent jams at the feeder
  • Fully integrated BOBST logistics system for seamless pallet transport
     

SPEED CHANGE

Set of features which increase connectivity, automation and ergonomics: 

  • TooLink for immediate recognition of the job recipe and corresponding tool positioning
  • Pre-selected HMI SPHERE settings according to factoy standards
  • Additional screen at the feeder for improved ergonomics
  • Automatic pallet lifting for new jobs
  • A series of simplified and automated setup functions 

The measures greatly increase operator-friendlyness and reduce the setup time by 15 minutes.
 

POWER REGISTER / Lateral Register

POWER REGISTER (PER)

  • “No sheet-edge contact” system reducing feed related stops
  • Brings each sheet into perfect cut-to-print register

Optical lateral register (LER)

  • Lateral camera identifies sheet edge or print for automatic centering of every sheet

POWER REGISTER Plus 

  • Adapted POWER REGISTER reads two small rectangular register marks at the lateral sheet edge
  • The system saves up to 4 mm carton for the front register marks
  • Allows to cut down the sheet size, for increased cost-efficiency and sustainability
  • POWER REGISTER Plus reduces carton cost by up to 0.5%

In-line stripping and blanking

  • Perfect stripping at highest speeds
  • Centerline® and Quick Lock for precise tool positioning 
  • Full-sheet delivery and automatic sheet inserter 
  • Angle Lock blanking ensures more precision and optimized performance 
  • Possibility of inline quality control ensuring 100% waste-free and complete blank piles

Cost-efficient and sustainable

  • The Pack Energy Efficiency regroups innovations and systems which can considerably cut down energy consumption
  • Cut down carton consumption with space-saving register marks, using POWER REGISTER Plus 
  • High Performance Tooling, preventive maintenance and operator training ensure equipment longevity, productivity and operator safety 
  • Comprehensive production data through BOBST Connect helps increase production efficiency
     

Pack Energy Efficiency

Reduces energy consumption to drive cost-efficiency and sustainability:

  • Automatic motor and pump stop when not used
  • Air pumps using less energy for the same air volume
  • Redesigned air flow for Bernoulli, for same performance with reduced air consumption
  • Energy Recovery System transforms kinetic braking energy into electricity
  • Optimized binder sheet inserter using less energy
  • Energy Monitoring indicators for live consumption control 

These features cut down energy consumption by up to 20%

Double cam gripper bar advance

  • Double cam gripper bar advance acelerates and decelerates sheets in the smoothest way possible
  • Allows handling of the lightest materials with a minimum number of nicks
  • Smaller nicks needed to achieve impeccable finished product quality
  • Long-lasting carbon gripper bars provide even more stability at high production speeds
     

Delivery

  • Removal and automatic evacuation of front waste 
  • Fully automated pallet changing, tiesheet insertion and control of the pile compression and height for continous production

Zero-fault quality

  • Stripping control tool for high-definition inline quality control, ensuring perfect blank piles 
  • Automated collection of a sample sheet with the sampling device 
  • Automatic labelling and identification of the first and last sheets in the pile, ensures die-cutting of top-quality sheets 
  • Digital Inspection Table for pre-press or production quality checks

Main processed material

Carton board

Corrugated board

Paper

Heavy solid board

End-use categories

Beverages
Beers, wine & spirit

Beverages
Juices & soft drinks

Beverages
Water

Food
Dairy products

Food
Dry food & snacks

Food
Fresh food

Food
Frozen & chilled food

Food
Pet food

Home & office
Clothing & textile

Home & office
DIY & tools

Home & office
Electronics & appliances

Home & office
Household & laundry

Home & office
Stationery & cards

Home & office
Toys & games

Industrial & transit
Automotive packaging

Industrial & transit
Decoration

Industrial & transit
Industrial equipment

Industrial & transit
POS/POP/Displays

Personal care
Cosmetics & fragrances

Personal care
Healthcare

Personal care
Pharma

Specialty applications
Tobacco

Complementary products / Quality control

BREAKER 2 FLAT TRACK

Control your layering
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LOADER AF

Fully automatic speed
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Robotic solutions

Boosting automation
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