(1) Depending on material properties
(2) Optional
Large-format die-cutting
MASTERCUT 165 PER has been created to allow large-size folding carton die-cutting, for maximum production and cost efficiency. Also capable of running corrugated board sheets, the MASTERCUT 165 PER is equipped with a standard pallet delivery and offers the possibility to switch between the side delivery and a traditional corrugated board batch delivery at the back of the machine. Combined with a highly automated setup, full connectivity and BOBST high-precision technology, this die-cutter is part of a new generation of versatile machines which represent the future of converting.
Maximum flexibility
- Capable of running folding carton and corrugated board sheets with full tool compatibility
- Choice between pallet delivery on the side or batch delivery at the back of the machine
- Optional increase of production speed (up to 7,500 s/h) and platen pressure (upt to 5.5 MN)
Optimal blank delivery
- Unique Dual Stream system allows to switch between side and back delivery according to production needs
- High-pile delivery with lateral conveyor
- Perfect stripping and blanking, even for corrugated board
- Machine can be equipped with peripherals at the back of the machine to consitute a full production line, from pallet to pallet
Efficient large-size converting
- Large-size die-cutting for sheets of up to 1,650 x 1,300 mm
- Highly automated setup from feeder to delivery
- Equipped for TooLink and BOBST Connect functions, speeding up setups and ready for fully digitalized and connected converting
- Pack Energy Efficiency allows up to 20% energy savings
Product specifications
| Processed materials | |
|---|---|
| Carton board | 300 - 2000 g/m2 (1) .02 - .28 in (1) |
| Corrugated board | 0.5 - 7 mm (1) .017 - .60 in (1) |
| Capability | |
| Sheet size minimum | 600 x 520 mm 23 in x 20.4 in |
| Sheet size maximum | 1650 x 1300 mm 65 in x 51.1 in |
| Speed | 7500 s/h (2) 7500 s/h (2) |
| Cutting force | 5.5 MN (2) 618 US ton (2) |
| Dimensions | |
| Length | 17.70 m 58.10 ft |
| Width | 9.75 m 32 ft |
| Height | 3.10 m 10.20 ft |
Features
SMART FEEDER
- Top feeding system with suction units and wide transport belts for gentle feeding of sensitive substrates
- Fully automated pile adjustment and sheet synchronisation for smooth and precise sheet entry, cutting feed errors and providing continous and stop-free production
- Feeding table with dedicated pressing device, which allows stable processing of large sheets
- Delicate feeding and processing, including inflatable non-stop bars, ensures top blank quality and reduces waste
Stripping section
- Compatible with folding carton and corrugated board tools, for maximum flexibility
- Digital indicators for maximum precision
- A dynamic cradles locking device prevents wrong blanks from being processed, preserving tooling and ensuring product quality
- Fast and easy removal of a die-cut sampling sheet for quality check
- Easy access and quick setting for more uptime and operator-friendly handling
Maximum level of automation
- Fully automated die-cutter for extreme precision, maximum efficiency and reduced workload
- MATIC positioning for board dimensions and substrate thickness from feeder to delivery, allowing quick setups
- HMI SPHERE with intuitive navigation, stores up to 5,000 jobs, considerably shortening makereadies
- Optional TooLink allows recipe management automation, drastically reducing setup times for repeat jobs
POWER REGISTER
- Guarantees high-precision die-cutting results with folding carton register accuracy, even for corrugated board
- Contactless sheet registration preserves perfect sheet integrity
- Optical register reads either sheet edge or printed marks on top or the bottom of the sheet, allowing flexibility in lay-outs and substrate choice
Seamless changeovers
- Tool compatibility allows swift equipment changes between folding carton and corrugated board jobs
- Operator-friendly step-by-step setup via HMI SPHERE
- MATIC positioning of all feeder, platen press, waste stripping and delivery settings, saving time and guaranteeing maximum precision
- Up to 15 minutes savings on setup time for repeat jobs with TooLink
Full connectivity
- Machine available with latest BOBST Connectivity features and ready for Industry 4.0
- Helpline Plus and Service Apps allow remote trouble shooting and overview of production data
- TooLink allows connection between cutting die and HMI to instantly retrieve job data
Platen section
- Motorized cutting plate fine adjustment via HMI, for quick setups
- Powerful die-cutting force with low pressure on the sheet, cutting robust substrates and delicate materials equally well
- Automatic cutting force adjustment, increasing tool longevity
- Reductions in makeready time and set-up time with CENTERLINE and automatic supporting plate locking
- Optional TooLink allows recipe management automation, drastically reducing setup times for repeat jobs
Dual stream
- Single cut, double cut or full sheet delivery
- Choice between two delivery types: standard blank pile on the side or counted batches at the end of the machine for downstream processing
- Automatic jam detection system and dynamic waste ejection guarantee perfect stacking of impeccable blanks
- Optional shredder system for automatic removal of blanking waste
Saving resources
- Depending on machine configuration and running conditions, the Pack allows to save up to 20% energy
- Includes a system which transforms kinetic braking energy back into electricity
- Energy-efficients air pumps and binder-sheet inserter
- Motors and pumps stop automatically when not needed
- Innovative Bernoulli design allows same braking force with less air
- Indicators on the HMI allow to monitor the energy consumption
End-use categories
Complementary products / Quality control
Digital Make-Ready Tool
Reduce makeready time by making it easier, faster, and more accurate to lock up dies
Smartphone Microscope
Making good decisions hinges on detail
Crease Inspection Light
Enhance precision and efficiency in production
BOBST Services – Connected to power your performance
BOBST Connect
Digitalize, connect & automate
- Optimize production with equipment monitoring
- Improve productivity with performance management
- Master your quality with reports in the cloud
Maximize your uptime
- Benefit from our 24/7 online support
- Access remote assistance
- Get support from trusted experts
Improve your profitability
- Boost your equipment
- Improve your overall effectiveness
