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CARTONPACK 4
Automatic packer

High-performance packer

CARTONPACK 4 automatically fills your shipping containers with folded and glued cartons. All settings and movements are motorized and MATIC for repeated box orders. This standardized equipment allows you to reduce your production costs while substantially increasing the productivity of your folder-gluer line.

Key benefits

Keeping up with the flow

  • Can fill up to 200,000 boxes/hour into shipping containers
  • Offers a great variety of packing options

Optimized production costs

  • Completely motorized and MATIC
  • Significantly reduces the workload while ensuring high productivity

Impeccable quality for your clients

  • Careful packing for maximum box quality
  • Highly accurate box counting
  • Integrated sampler for quality checks without stopping production

Product specifications

Product specifications
Processed materials
Carton board 200 - 700 g/m2 (1) .010 - .036 in (1)
Capability
Speed 200000 b/h 200000 b/h
Dimensions
Length 4.15 m 13.61 ft
Width 3.85 m 12.63 ft
Height 2.75 m 9.02 ft

(1) Depending on material properties

Download Product Literature

Features

Diversity

– Packing of a wide range of narrow and high box sizes, up to 6 rows and 8 layers
– Packing on the crease or on the closing flap
– Handles up to 200,000 b/h

Inline banding solution

A flexible solution, compatible with different banding systems and set up within 5 minutes on the CARTONPACK 4 via the HMI. The system allows to band up to 80,000 boxes per hour at the end of the folding-gluing line, taking advantage of the capacities of the CARTONPACK 4. The banding solution increases the production line productivity and considerably reduces manual labor. 

At the filling stations, even uneven and slippery straight-line or 4&6-corner boxes boxes can easily be transferred into packaging lines, increasing process efficiency and preserving box quality.

Ergonomics

– User-friendly work table with optimized access
– Easy circulation and removal of containers
– Excellent insertion of narrow and high containers
– Option for storing parameters in the BOBST Human Machine Interface (HMI)

Job and Recipe Management Workflow

Connects the HMI SPHERE via the BOBST Connect platform directly to the back office, where job recipes can be managed away from the production floor. Then, the job recipes are sent to the production lines and equipments, ready to be downloaded. 

This system allows to increase uptime and proactively prepare shifts. Taking into account changes occuring during production, it ensures production consistency and continuous improvements across different shifts and operators. Via BOBST Connect, it provides a real-time follow-up of the packaging production progress and gives insights into production data.

Quality and precision

– Minimum compression to avoid marking
– Highly accurate box counting
– Sampler allows periodic removal of boxes maintaining the correct number
– Save and repeat packing settings

Main processed material

Carton board

End-use categories

Beverages
Beers, wine & spirit

Beverages
Juices & soft drinks

Food
Dairy products

Food
Dry food & snacks

Food
Fresh food

Food
Frozen & chilled food

Home & office
Clothing & textile

Home & office
DIY & tools

Home & office
Electronics & appliances

Home & office
Household & laundry

Home & office
Stationery & cards

Home & office
Toys & games

Industrial & transit
Automotive packaging

Industrial & transit
Building & construction

Industrial & transit
Industrial equipment

Industrial & transit
POS/POP/Displays

Personal care
Cosmetics & fragrances

Personal care
Healthcare

Personal care
Pharma