(1) Optional
High-throughput
label production
All-in-Line label press with quality control in 510 mm print width
The DIGITAL MASTER series change the way label production is done. Leveraging proven flexo experience and recent innovative inkjet developments, they provide a fully digitalized and automated production line, from printing to embellishment and die-cutting. Based on a fully modular and upgradeable architecture, this press enables customers to build their own solution and evolve it over time.
The DIGITAL MASTER 510 is the All-in-One label press available in 510 mm print width that has been optimized for full modularity, improved operation and servicing to expand the application versatility into larger-sized labels, industrial and chemical markets, wrap around, shrink sleeves and provide higher production volume.
- Reaching speed of 100 m/min at full native resolution of 1200 dpi, in 4 or 6 colours plus optional digital white, the DIGITAL MASTER 510 bridges the gap between traditional digital and flexo machines
- It offers printing, embellishment and cutting in a single pass, with seamless native integration between the UV inkjet digital engine, the flexo and converting modules
- Each print, embellishment and finishing module is digitally automated for exceptionally high uptime, low waste, and outstanding repeatability regardless of the operator’s skills
- Integrated in the DIGITAL MASTER 510, BOBST FLEXJET module enables a fully digital printing process in a single pass for extended content labels such as multilayer labels, and other complex applications like sandwich printing, backliner printing, or glue-side printing
- Quality control is guaranteed by the inclusion of BOBST ACCUCHECK for 100% inline inspection at full speed
Like all Label Solutions by BOBST, the DIGITAL MASTER series' presses are developed, manufactured, installed and maintained by BOBST.
Product specifications
| Capability | |
|---|---|
| Web width | max 530 mm max 20.9 in |
| Digital printing speed | max 100 m/min max 330 ft/min |
| Rewinding diameter | max 1000 mm max 39.4 in |
| Unwinding diameter | max 1000 mm max 39.4 in |
| Imaging width | 520 mm (1) 20.5 in (1) |
| Digital print quality | 1200 x 1200 dpi 1200 x 1200 dpi |
| Digital print quality (optical) | 2400 ppp 2400 ppp |
| Ink coverage | max 16 g/m2 max 16 g/sqm |
| Colour configuration | max 6 + white max 6 + white |
| Ink tank capacity | 10 liters per color 10 liters per color |
| Print cylinder repeat | 140 to 610 mm (1) 5.5 to 24.0 in (1) |
| Sleeve print cylinder repeat | 305 to 610 mm (1) 12.0 to 24.0 in (1) |
| Gear pitch | 3.175 mm (1) 1/8 in (1) |
Features
100% modularity and upgradability
- Infinite configurations: from digital-only printing to an All-in-line label production
- Design your own solution choosing from all features available on in-line flexo machine and access 100% on-site upgradability to make your initial choice future-proof
- Application and substrate versatility.
Expand your application range with digital flexibility
BOBST FLEXJET module enables:
- Fully digital printing for profitable short‑run multilayer production in a single pass
- Complex applications production with one‑pass digital printing – such as glue‑side, backliner, or sandwich printing without quality compromise
Complete default configuration on every press for high productivity and consistent quality
- Jumbo roll rewinder & unwinder
- Web cleaner
- Corona Unit
- Web-guide
- Simplex mark reader for second pass printing
- Splice detector
- Chilled roller
- Maintenance Automation Device
- BOBST ACCUCHECK
- BOBST Digital Front End server for fast data processing.
Exceptional productivity and quality
Maximize output and minimize turnaround times and waste
- Highest inkjet print quality (1200 x 1200 dpi) and color consistency at the highest speeds (100 m/min) job after job
- Integrated maintenance automation features
- Fully automated flexo modules
- Embellishment and converting solutions
- Available also in 510 mm web width for additional productivity.
Inline inspection and calibration with BOBST ACCUCHECK
BOBST ACCUCHECK system is fully integrated in the DIGITAL MASTER series to deliver automatic calibration and inspection.
Calibration:
- Automatic head stitching
- Automatic color to color calibration
- Fast and automatic densities uniformization
- Automatic detection and compensation of any bad nozzle
Inspection:
- 100% quality inspection at full speed
- Full integration in the press workflow
- Zero setup time
- Job queue synchronization with the digital printing unit
Compliance without compromise
BOBST Thalia UV Digital Inks are a new benchmark of safety, sustainability, and print excellence
- Fully compliant with REACH, EuPIA GMP, Swiss Ordinance 2026 and German Ink Ordinance 2027
- TPO-free, free from CMR and SVHC substances, supporting safer workplaces and sustainability goals
- High performance on multiple substrates with excellent adhesion, no primer required, no hardware upgrade or inert gas needed
- Suitable for sensitive applications with indirect food contact
- Vibrant, extended color gamut, high resistance to scratch, abrasion, water rub and solvents
- Finishing compatibility: lamination, cold foil, varnish, embossing
Perfect integration. ONE press, ONE workflow, ONE operator, ONE supplier, ONE service
- Ease of operation. A press designed for one single operator
- Easy maintenance and serviceability
- Cloud connectivity and integration of standard protocols with MIS systems.
Pioneering the adoption of inkjet technology with the DIGITAL MASTER 340 and retrofitting and additional flexo module in it, we expanded our capabilities serving more customers and handling new jobs.
Cees Schouten
Geostick, Operations Director
Main processed material
End-use categories
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