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MASTERSTAR
Sheet-to sheet laminator

Unique operation, unbelievable output

When only the highest productivity will do: the world’s fastest, most automated, most versatile and most ergonomic sheet to sheet laminator. The MASTERSTAR can be set up in minutes and delivers efficient and reliable outstanding laminated board quality.

Key benefits

Ultimate accuracy and speed

  • MATIC set up by touchscreen controls
  • Adjust during run capabilty
  • Job data & parameter storage
  • Set-up under 5 minutes
  • Unique caliper measuring system.

Unbelievable output performance

  • GAPRO NANO glue applicator
  • Electronically adjustable sheet  register with POWER ALIGNER S
  • Optional PA PLUS with side register
  • BOBST suction head.

Impressive flexibility

  • Max 10'000 sh/h
  • Reliable operation with vacuum transport
  • Automatic single face prefeeder optional
  • 1 man operation feasible with optional automation
  • Zero Fault production with optional eject system.
     

Product specifications

Product specifications
Processed materials
Paper 140-500 g/m2 (1) 140-500 g/m2 (1)
Corrugated board 0.7-10 mm (1) .028-0.4 in (1)
Corrugated flute type B,C,D,E,F,N (1) B,C,D,E,F,N (1)
Top sheet 140-500 g/m2 (1) 29-102.4 pt (1)
Capability
Speed (s/h) 10000 s/h 10000 s/h
Speed max 150 m/min max 492 ft/min
Dimensions
Width 2.60 m 8.53 ft
Height 3.10 m 10.17 ft

(1) Depending on material properties

Download Product Literature

Features

Sheet to sheet laminating

  • Gluing a printed sheet on a substrate sheet
  • This can be a solid board, single face board, double wall open face board or a double wall corrugated board

GAPRO NANO

  • Significant reduction of glue consumption
  • Perfect metering system
  • Creates an even glue film
  • Enables full surface gluing of solid board or single wall substrate sheets

Substrate humidifier

  • Positioned under laminating roller
  • Reduces warp
  • Corrects humidity for too dry substrate sheets
  • Gives flatter board for heavy duty double wall
  • Semi automatic solution

POWER ALIGNER S

  • Progressive alignment system for each sheet
  • No physical contact
  • No mechanical force
  • Front registration sensors
  • Acceleration to lamination speed and meeting point
  • Dynamic lateral positioning (optional)

Special litho sheet sensor

  • For ultra low sheet base weight and / or foiled / coated papers

Main processed material

Carton board

Corrugated board

Heavy solid board

Paper

End-use categories

Beverages
Beers, wine & spirit

Food
Dairy products

Food
Dry food & snacks

Food
Fresh food

Food
Frozen & chilled food

Home & office
DIY & tools

Home & office
Electronics & appliances

Home & office
Household & laundry

Home & office
Toys & games

Industrial & transit
Automotive packaging

Industrial & transit
Decoration

Personal care
Cosmetics & fragrances

Personal care
Healthcare

Line components

ARES-III & ARS - Splicer & reel stand

Smart and reliable Combi for laminators
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MODULE FACER MF260 - Inline litho-laminator

Simple and reliable work horse
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MODULE FACER MF324 - Inline litho-laminator

Sophisticated and Matic set corrugating machine
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GAPRO - Gluing unit

Ultimate glue applicator
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MINITRIPLO - Gluing unit

A unique process for double-wall litho laminating
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