Transform Make-Ready, Transform Profitability
In converting operations, die-cut make-ready time directly impacts your profitability. Tradition patching—the process of adding shim tape to compensate for pressure variations—can consume valuable production time with every job changeover.
BOBST Zero Patching transforms this process by automatically ofsetting variables in the platen station. Instead of manually patching across different zones, the system uses dedicated protection plates that compenstate for platen deformation according to pressure.
The result: patching time reduced by 50%, less operator intervention, and significantly increased machine capacity.
Available for new BOBST 106 die-cutters or as a retrofit for existing equipment, Zero Patching saves both time and money while extending the life of your cutting tools.
Why Zero Patching Works
Slash Patching Time in Half
Eliminate zone patching and reduce make-ready from 5 minutes per blank to 2.5 minutes.
Unlock Hidden Capacity
Save 7.5 to 15 minutes per job changeover. That’s 2 to 3 million additional sheets annually—no new equipment required.*
*Based on the MASTERCUT 106 equipped with BOBST Connect Essential and TooLink.
Extend Tool Life
Consistent pressure distribution means less wear on cutting dies. Reduce tool replacement costs while maintaining quality.
Simplify Your Operations
Free your operators from repetitive make-ready tasks so they can focus on quality control and productivity optimization.
Product Specifications
System Functionality
- Permanent compensation for platen deformation across pressure ranges
- Dedicated plates engineered for specific pressure requirements (40-ton range)
- Optimized for correctly balanced die-cutting tools
Compatibility
- Available on new BOBST 106 die-cutters
- Retrofit available for existing BOBST 106 equipment
- Seamless integration with current workflows
Performance Metrics
- 50% reduction in patching time
- Zone patching eliminated
- Make-ready time: 5 minutes reduced to 2.5 minutes per blank
- Estimated 2–3 million additional sheets annual capacity
Maintenance Requirements
- Weekly platen cleaning
- Prevents rust and maintains optimal compensation performance
An All-Inclusive Package
Compensation Plates
Two plates cover 80–90% of typical jobs. Additional plates available for extended pressure ranges and specialized applications.
Measurement & Maintenance
Platen measurement service plus dedicated cleaning kit maintains optimal performance and extends system lifespan.
Training & Expert Support
Comprehensive operator training ensures your team gets optimal results from day one. Ongoing support keeps you running at peak efficiency.
Digital Integration
Option to include BOBST Connect Insight and TooLink for real-time monitoring, job tracking, and seamless integration with your digital workflow.
Related Products
Reclaim Your Capacity
Discover how Zero Patching can increase your annual capacity and reduce costs. Our specialists can discuss your specific operation and retrofit options for existing equipment.
Related Services
BOBST Training
Comprehensive operator and maintenance training ensures your team gets maximum value from your equipment investment.
