Pioneering solution for litho-lam converting
MASTERCUT 1.65 PER provides the width and power to cut large-size cardboard and very strong corrugated sheets. At the same time, it is delicate enough to process litho-printed surfaces with delicate varnish. Combining the best of corrugated board and folding carton machines, MASTERCUT 1.65 PER has been optimized with innovative features to create a flatbed die-cutter dedicated to litho-lam converting. Fully automated and highly productive, it is also the only solution in the market for size VII blanking. A truly unique machine.
Key benefits
Unique litho-lam die-cutting
- The only machine especially designed for litho-lam converting
- Bespoke sheet-per-sheet top feeder for delicate and sensitive substrates
- From 0.5 mm to 7.0 mm litho-laminated or corrugated board
- The only solution in the market for blanking in size VII
One machine for all jobs
- Complete flexibility: handles carton, corrugated board and litho-lam
- Ultimate feeding table with dedicated pressing device and contactless register, handling robust and delicate materials equally well
- Single, double cut blanking and full sheet delivery
- High cutting force for multi outs and complex box designs
Amazing quality - in every way
- Cut-to-print register and gripper bar locking for extremely precise die-cutting
- Unique feeder without any frictions, guaranteeing scratch-free blanks BOBST flatbed die-cutting technology, for powerful cutting-force with low pressure on the substrate
- Robust and long-lasting machine and high-quality tooling
- Exceptional ergonomics with maximum level of automation and accessibility, intuitive HMI and IOT ready
Product specifications
| Processed materials | |
|---|---|
| Corrugated board | 0.5 - 7.0 mm .020 - .28 in |
| Capability | |
| Sheet size minimum | 600 X 520 mm 23.62 x 20.47 in |
| Sheet size maximum | 1650 x 1300 mm 65 x 51.18 in |
| Speed | 7000 s/h 7000 s/h |
| Cutting force | 5.5 MN 618 US ton |
| Dimensions | |
| Length | 17.70 m 58.10 ft |
| Width | 9.75 m 32 ft |
| Height | 3.10 m 10.20 ft |
Features
SMART FEEDER 3
- Top feeding system with suction units and wide transport belts for gentle feeding of sensitive substrates
- Fully automated pile positioning and sheet synchronisation for smooth and precise sheet entry, cutting feed errors and providing continous and stop-free production
- Feeding table with dedicated pressing device, tailored for careful processing of warped materials
- Delicate feeding and processing ensures top blank quality and reduces waste
Stripping section
- Compatible with folding carton and corrugated board tools, for maximum flexibility
- A dynamic cradles locking device prevents wrong blanks from being processed, preserving tooling and ensuring product quality
- Fast and easy removal of a die-cut sampling sheet for quality check
- Easy access and quick setting for more uptime and operator-friendly handling
Maximum level of automation
- Fully automated die-cutter for extreme precision, maximum efficiency and reduced workload
- Can be combined with BOBST peripherals to form a complete production line, fully integrated into the company’s logistics
- MATIC positioning for board dimensions and substrate thickness from feeder to delivery, allowing quick setups
- HMI SPHERE with intuitive navigation, stores up to 5,000 jobs, considerably shortening makereadies
- Optional TooLink allows recipe management automation, drastically reducing setup times for repeat jobs
POWER REGISTER 3
- BOBST technology, especially adapted for converting corrugated and litholaminated board
- Guarantees high-precision die-cutting results with folding carton register accuracy
- Contactless sheet registration preserves perfect sheet integrity
- Optical register reads either sheet edge or printed marks, allowing flexibility in lay-outs and substrate choice
Seamless changeovers
- Tool compatibility allows swift equipment changes between folding carton, corrugated and litho-laminated board jobs
- Operator-friendly step-by-step setup via HMI SPHERE
- MATIC positioning of all feeder, platen press, waste stripping and delivery settings, saving time and guaranteeing maximum precision
- Up to 15 minutes savings on setup time for repeat jobs with TooLink
Preparing for the next step
- Machine available with latest BOBST Connectivity features and ready for Industry 4.0
- Helpline Plus and Service Apps allow remote trouble shooting and overview of production data
- TooLink allows connection between cutting die and HMI to instantly retrieve job data
Platen section
- Powerful die-cutting force with low pressure on the sheet, cutting robust substrates and delicate materials equally well
- Automatic cutting force adjustment, increasing tool longevity
- Reductions in makeready time and set-up time with CENTERLINE and automatic supporting plate locking
- Optional TooLink allows recipe management automation, drastically reducing setup times for repeat jobs
Blanking and delivery
- Single cut, double cut or full sheet delivery provide maximum flexibility
- Adjustable non-stop rack enables the delivery of perfectly counted batches
- Automatic jam detection system and dynamic waste ejection guarantee perfect stacking of impeccable blanks
- Continous and stop-free delivery of batches, ready for downstream processing
- Optional shredder system for automatic removal of blanking waste
Main processed material
End-use categories
Complementary products / Quality control
PALLETIZER 2.1
PALLETIZER is a fully automatic palletizing system which frees up operatives to concentrate on maximizing performance and ensuring quality.
Robotic solutions
Boosting automation
BREAKER 2 FLAT TRACK
Control your layering
LOADER AF
Fully automatic speed
BOBST Services – Connected to power your performance
BOBST Connect
Digitalize, connect & automate
- Optimize production with equipment monitoring
- Improve productivity with performance management
- Master your quality with reports in the cloud
Maximize your uptime
- Benefit from our 24/7 online support
- Access remote assistance
- Get support from trusted experts
Improve your profitability
- Boost your equipment
- Improve your overall effectiveness
