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EXPERTFOLD 50 | 80 | 110
Folder-gluer

Outstanding efficiency

This extremely versatile folder-gluer allows you to produce an impressive number of box styles in a wide range of materials at speeds of up to 450 meters per minute. Easy to operate, it delivers both striking productivity and boxes of unrivalled quality. EXPERTFOLD allows you to simultaneously carry out other in-line processes, such as Braille embossing with ACCUBRAILLE and quality inspection with ACCUCHECK, making it ideally suited for the pharmaceutical and cosmetic markets.

Key benefits

Superb performance

  •  Up to 28,000 b/h for 4&6-corner boxes
  •  Short makeready and changeover times for maximum uptime
  •  Can be fitted with peripherals and devices to boost productivity even further

Combining quality with conformity

  •  Can be fitted with ACCUBRAILLE for efficient and precise in-line Braille application
  •  Available with ACCUCHECK for zero-fault packaging

Amazing flexibility

  •  Incredibly versatile, producing a large number of box styles
  •  Extremely modulable, adapting to present and future requirements

Product specifications

Product specifications
Processed materials
Carton board max 800 g/m2 (1) max .049 in (1)
Corrugated flute type N,F,E (1) N,F,E (1)
Capability
Speed 20-450 m/min 66-1476 ft/min
Dimensions
Length 12.30 l 13.80 l 15.35 m 40.35 l 45.28 l 50.36 ft
Width 1.60 l 1.90 l 2.20 m 5.25 l 6.23 l 7.22 ft
Height 1.90 m 6.23 ft

(1) Depending on material properties

Download Product Literature

Features

HMI SPHERE

  • Controls all functions the machine
  • Up to two 15” full color, high-definition touch screens
  • Simple step-by-step procedure guides the operator through the job set-up process
  • All settings appear on one screen for more convenient and intuitive navigation
  • Fully compatible with the digital BOBST Connect platform
  • Allows the saving of up to 5,000 job settings

4 & 6-corner device

  • Fast set-up of all types of 4- and 6-cornered boxes
  • Automated and precise lateral positioning of the main elements via HMI with optional MATIC system
  • Speeds of up to 28,000 b/h
  • Cable  guides for 45° panel which suit all box sizes
  • Modulated hook trajectory for high-speed, high quality production
  • Transparent security doors, reducing footprint at the back of the machine and  offering space for tool storage

Lower gluing unit

  • Oversized stainless steel glue wheel for high speed running
  • Unique scraper device with micro-metric adjustment for precise gluing 
  • All components easily removable for quick cleaning
  • Independent motor keeps gluing station active while machine is in standby, allowing energy savings and maintaining glue quality

Job and Recipe Management Workflow

Connects the HMI SPHERE via the BOBST Connect platform directly to the back office, where job recipes can be managed away from the production floor. Then, the job recipes are sent to the production lines and equipments, ready to be downloaded. 

This system allows to increase uptime and proactively prepare shifts. Taking into account changes occuring during production, it ensures production consistency and continuous improvements across different shifts and operators. It also gives a real-time follow-up of the packaging production progress.

GYROBOX

This supplementary module for the EXPERTFOLD 110 revolutionizes the production of complex boxes. Rotating blanks in line between two folding processes, in one single pass, it makes the folding-gluing of complicated carton packaging quick and easy and delivers exceptional end-product quality. GYROBOX boosts the efficiency of your production process.

Complex boxes in one go

  • Rotates blanks from 0° to 180° in any direction
  • Produces complex boxes, such as double-folded boxes, rapidly and in one single pass
  • Simplifies the production process and cuts down costs

Production 

  • Simple to set up
  • Can be left in line, even when not needed
  • No hindrance and no loss of speed when running standard boxes

Versatility

  • Superb quality of the final product
  • Maximizes creativity, productivity and efficiency
  • Increases diversification, flexibility
  • Opens up new markets

ACCUFEED

  • Integrated blank aligner for perfect folding
  • Variable-speed independent drive ensures faultless feeding of irregularly shaped cartons
  • Feeds all types of material
  • Pneumatic feeder ramps can be unlocked and locked at the flick of a switch, considerably cutting down  setup time
  • Reduced waste
  • Less maintenance

Crash-lock module

  • Processes multiple-fold packaging
  • Provides a location for supplementary devices such as label inserters
  • Telescopic upper conveyors are easily adjustable to box format

Transfer

  • Independent drive for complete control and faster job changing 
  • Synchronized  kicker adjusts to carton arrival time
  • Adjustable  transfer conveyors adapt to difficult box shapes
  • ACCUEJECT ejects non-conform boxes 
  • Belt tensioning and adjustable height ensure a perfect box stream

Monitoring and management

Analyse and improve your production workflow and planning with BOBST Connect Essential. With Performance Management and Equipment Monitoring, reports provide data which give insights into productivity and output quality as well as a comprehensive production overview of all connected machines. 

Energy Monitoring allows to control the air and electricity consumption of the machine and identify eventual energy saving measures.  

SPEEDWAVE 2

SPEEDWAVE 2 is a BOBST patented device that simplifies the setting of crash-lock and various other special boxes on your EXPERTFOLD 80 | 110, saving you time while simultaneously delivering exceptional folding quality and drastically increasing your productivity.

Set-up 

  • Greatly reduced setting times
  • Highly ergonomic : one button for all settings 
  • Motorized set-up of the wave
  • Synchronized positioning of lower lateral guides and the wave
  • 80% less tooling to be set in the machine 

Production 

  • Exceptional folding quality
  • Significantly higher productivity 
  • Quick and precise motorized set-up
  • Graduated scale for precise setting of the wave

Machine 

  • Reduced downtime
  • Hook-free folding for a more stable folding process throughout the speed range
  • Better consistency
  • Less noise
  • Less maintenance

Prebreaker

  • Maximum prebreaking of all boxes at high speed, regardless of material
  • Extra-wide, left-hand lower belt ensures no marking
  • Upper-left conveyor displacement allows for more flexibility 

Folding

  • Minimum folding device for folding down to 35 mm
  • Choice of left, right or simultaneous folding
  • Automatic belt tensioning ensures quicker makeready

Delivery

  • Integrated box-stream regulator for precise stream intervals and faster running
  • Automatic apron centering improves box quality and prolongs belt life
  • Infeed conveyor for better control of boxes with irregular edges
  • ACCUPRESS enables easy recall and reset of multi-pressure zones through SPHERE, reducing setup time and improving final product quality, especially for sensitive and crash-lock boxes

A3 Version

The new multi-purpose EXPERTFOLD A3 Version, has been developed to drastically simplify and reduce changeovers on your EXPERTFOLD 110, increasing your productivity and shortening your lead time while maintaining high-quality production. According to the box type, changeovers can be reduced by up to 80%, pushing versatility and efficiency even further.

  • Additional combifolder modules for 4-& 6-corner boxes production, drastically reducing tooling changes
  • Up to 80% changeover time decrease when changing from crash-lock bottom to 4-& 6-corner settings
  • According to box types, changeovers can be done in 5 minutes

WONDERFOLD

  • Independent folding hook for folding rear flaps

Main processed material

Paper

Carton board

Semi-rigid plastics

Heavy solid board

Corrugated board

End-use categories

Beverages
Beers, wine & spirit

Beverages
Juices & soft drinks

Food
Dairy products

Food
Dry food & snacks

Food
Fresh food

Food
Frozen & chilled food

Home & office
Clothing & textile

Home & office
DIY & tools

Home & office
Electronics & appliances

Home & office
Household & laundry

Home & office
Stationery & cards

Home & office
Toys & games

Industrial & transit
Automotive packaging

Industrial & transit
Building & construction

Industrial & transit
Industrial equipment

Industrial & transit
POS/POP/Displays

Personal care
Cosmetics & fragrances

Personal care
Healthcare

Personal care
Pharma

Complementary products / Quality control

ACCUBRAILLE - Braille embossing

Guaranteed box compliance
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ACCUCHECK - Inline inspection system

Zero-fault packaging
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CARTONPACK 4 - Automatic packer

High-performance packer
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EASYFEEDER / BATCH INVERTER 4 - Prefeeder

High-speed feeding
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HANDYFEEDER - Prefeeder

Feeding the most delicate blanks
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HANDYPACK GT - Semi-automatic collecting table

Packing without stress
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