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EXPERTCUT 106 LER | PER - Autoplaten® die-cutter

SMART FEEDER

  • Non-stop feeder for continuous production while changing piles
  • Movable gangway puts adjustment elements within easy reach
  • Continuous and stable sheet feeding with perfect material positioning and flow
  • “Stop & Go” starts up feeding immediately at full speed
  • Additional technologies enable flexible pallet and improved quality management 

POWER REGISTER / Lateral Register

POWER REGISTER (PER)

  • “No sheet-edge contact” system reducing feed related stops
  • Brings each sheet into perfect cut-to-print register

Optical lateral register (LER)

  • Lateral camera identifies sheet edge or print for automatic centering of every sheet

POWER REGISTER Plus 

  • Adapted POWER REGISTER reads two small rectangular register marks at the lateral sheet edge
  • The system saves up to 4 mm carton for the front register marks
  • Allows to cut down the sheet size, for increased cost-efficiency and sustainability
  • POWER REGISTER Plus reduces carton cost by up to 0.5%

Double cam gripper bar advance

  • Double cam gripper bar advance acelerates and decelerates sheets in the smoothest way possible
  • Allows handling of the lightest materials with a minimum number of nicks
  • Smaller nicks needed to achieve impeccable finished product quality
  • Long-lasting carbon gripper bars provide even more stability at high production speeds
     

HMI SPHERE

  • Controlled by the advanced BOBST Human Machine Interface (HMI)
  • Large 22” full color, high-definition touch screen
  • All settings appear on one screen for more convenient and intuitive navigation
  • Can store up to 5,000 job set-ups to minimize setting time
  • Fully compatible with current and future BOBST Connect functions

In-line stripping and blanking

  • Perfect stripping at highest speeds
  • Centerline® and Quick Lock for precise tool positioning 
  • Full-sheet delivery and automatic sheet inserter 
  • Angle Lock blanking ensures more precision and optimized performance 
  • Possibility of inline quality control ensuring 100% waste-free and complete blank piles

Delivery

  • Removal and automatic evacuation of front waste 
  • Fully automated pallet changing, tiesheet insertion and control of the pile compression and height for continous production

More uptime

  • SPEED CHANGE includes a range of features which help reduce setup time by up to 20%
  • ACCUPLATEN is a revolutionary platen that minimizes deformation, cutting down patching time by up to 80%
  • Equipments such as the FLEXRACK and the HYBRIDBLANKER simplify setup
  • Automatical adjustment of the fine cutting plate through the HMI
  • The inflatable non-stop bars prevent jams at the feeder
  • Fully integrated BOBST logistics system for seamless pallet transport
     

Cost-efficient and sustainable

  • The Pack Energy Efficiency regroups innovations and systems which can considerably cut down energy consumption
  • Cut down carton consumption with space-saving register marks, using POWER REGISTER Plus 
  • High Performance Tooling, preventive maintenance and operator training ensure equipment longevity, productivity and operator safety 
  • Comprehensive production data through BOBST Connect helps increase production efficiency
     

Zero-fault quality

  • Stripping control tool for high-definition inline quality control, ensuring perfect blank piles 
  • Automated collection of a sample sheet with the sampling device 
  • Automatic labelling and identification of the first and last sheets in the pile, ensures die-cutting of top-quality sheets 
  • Digital Inspection Table for pre-press or production quality checks

SPEED CHANGE

Set of features which increase connectivity, automation and ergonomics: 

  • TooLink for immediate recognition of the job recipe and corresponding tool positioning
  • Pre-selected HMI SPHERE settings according to factoy standards
  • Additional screen at the feeder for improved ergonomics
  • Automatic pallet lifting for new jobs
  • A series of simplified and automated setup functions 

The measures greatly increase operator-friendlyness and reduce the setup time by 15 minutes.
 

Pack Energy Efficiency

Reduces energy consumption to drive cost-efficiency and sustainability:

  • Automatic motor and pump stop when not used
  • Air pumps using less energy for the same air volume
  • Redesigned air flow for Bernoulli, for same performance with reduced air consumption
  • Energy Recovery System transforms kinetic braking energy into electricity
  • Optimized binder sheet inserter using less energy
  • Energy Monitoring indicators for live consumption control 

These features cut down energy consumption by up to 20%

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