MASTERLAM 1000 - Multi-technology laminator

At the leading-edge of advanced laminating technology, the MASTERLAM 1000 is a very versatile platform for production of high-performance flexible material applications. It can be supplied up to very large web width and handle a wide-ranging variety of applications from flexible packaging, through to tobacco and to industrial market segments such as energy and technical laminates. 
The duplex machine can be upgraded to the MASTERLAM TD 1000 tandem configuration any time after the installation to match a converter’s progressive widening of applications and product range. The MASTERLAM TX 1000 is the best solution for converters producing high volumes per year of sophisticated three-layers laminated structure from a variety of substrate types and combinations. Alongside these configurations, BOBST can also deliver customized lines based on the specific needs of the applications required.

High productivity in a variety of market segments

• Flexible platform with dedicated configurations for production of diverse applications, from flexible packaging through to technical laminates
• Highest output quality from one pass processing with tandem and triplex configuration. More uptime, less waste and reduced overall production cost 
• Larger web widths up to 1750 mm and above upon request for industrial applications
• High speed up to 600 m/min.

Exceptional quality 

• Very sensitive web handling on all substrates types, thicknesses and web combination
• Latest trolley design delivering the coating uniformity and visual appeal with all applications
• Unparalleled performance of flexo trolley for high speed coating of low grammage solvent-based adhesive directly on thin aluminium foil  down to 6.35 um
• In-register cold seal. Mark-to-Mark system enabling real time reading to detect cold seal presence
• On pre-preprinted reels the Registron^® system restores the register on the new reel in a matter of seconds after the splice
• Connectivity features for full production and quality control.

Sustainable operation 

• Automation for excellent coating profile consistency and process repeatability
• High precision in drying process control
• Up to 4-section-hybrid dryer with dual technology nozzles especially suited to heavy coating and technical specialties
• Less adhesive coating grammages for equivalent bond strength and less sovent consumption with flexo coating technology
• Fully automatic bi-directional reel splice at machine production speed. Winders' energy recovery solution.